Executive Decision Making Workshop-
Linking Operations & Sales with the Theory of Constraints
This course is one of my favorites to teach. It moves beyond
bottlenecks and scheduling and focuses on developing a ToC-based
business strategy.As you know,
the bottleneck WILL move. In this workshop, we deal with the issue
of what to do WHEN it moves. Many people do not realize the heart of
ToC is not maximizing the constraint, but CHOOSING where the
constraint SHOULD be! So in this workshop, we deal with the broader
issues of managing an enterprise the ToC way in order to
synchronize, not just the machines, but the policies and functions
of the entire business.
We'll be addressing these questions and
more:
- How can you be
proactive about moving the constraint? Your team will be in a
position to strategically design operations and sales plans to
maximize profitability.
- How to prevent
the bottleneck from moving where you DON'T want it to be? Of
course, planning is only part of generating results - your team
will learn powerful techniques for managing the execution of
your carefully made plans - even when there is a great deal of
uncertainty - to ensure you grow profitably and systematically.
- What happens
when the plant is no longer the constraint? Your team will
learn breakthrough techniques to increase sales - even in a
market where you offer commodity products.
- How can you
manage the sales and marketing practices to make the best use of
production capacity? You will learn how to develop sales
strategies to maximize the use of your capabilities; squeezing
the most profit from your investments.
- How can I use
S-DBR? I am going to show you a simple, powerful way to plan
and execute production/operations plans that results in
excellent on-time delivery performance - without complicated
software.
This compelling
three-day workshop will show you how to develop and execute an integrated strategy to improve profitability.
It is designed for executive level decision makers who want to learn how to develop integrated business strategies that take into account:
- Uncertainty in the sales forecast
- Uncertainty in supplier performance
In this powerful workshop you will learn, using the Theory of
Constraints approach, how to develop and execute an integrated strategy that leverages plant capabilities and market opportunities. You will discover how to make the sales plan, the production plan, and the sourcing plan “dance” instead of fight as you grow revenues and profits. You will identify and resolve typically unnoticed difficulties that can interfere with integrating a successful supply chain strategy. Using a case study approach, you will have hands-on opportunities to try various strategic approaches and test their validity. This will pay off with a clear understanding of what process should be followed.
By the end of this workshop, you will be able to develop a business strategy that counteracts uncertainty. You will learn a defined process to analyze your current situation and develop an integrated strategy to guide the organization towards your objectives. You will be able to consistently move your organization to increase profitability regardless of the condition of the market.
Course Methods
This workshop is taught using the business case method and
simulation. It begins with the problem of an unprofitable
business; how to move it from a loss to profitability?
There is quite a bit of uncertainty in developing and implementing a
strategy, so a process is learned to take the correct actions while
considering this uncertainty, increasing the likelihood of success.
As the workshop progresses, different elements of uncertainty and
complexity are introduced to create a comprehensive approach to
business and supply chain strategy.
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Organizational alignment— what is it?
Capability analysis - what is optimal for you?
Strategy development process
Supply Chain management
- Demand planning
- Production planning
- Capacity acquisition /
capability planning
- Make vs. Buy
- Vendor Selection
New product introductions
Long-term supply agreements

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