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More about ToC

ToC Applications

Critical Chain Project Management
Drum Buffer Rope
Jonah Thinking Processes
Throughput Accounting

ToC Articles

Continuous Improvement Trio
Integrating Lean & ToC 
Successful DBR Implementation
Theory of Constraints Glossary

Theory of Constraints Results
Theory of Constraints Workshops

 

Theory of Constraints
ToC is a set of holistic processes and insights, all based on a systems approach that simplifies the improving and managing of complex organizations by focusing on the few physical and logical constraining “leverage” points. Furthermore, it provides a tool set to build and implement the “levers” (holistic rules) that will synchronize the parts to achieve an order of magnitude improvement in the performance of the system as a whole.

Eliyahu Goldratt originated the idea in his book The Goal as a way of managing the business to increase profits. ToC is a proven method that can be used by existing personnel to increase throughput (sales), reliability, and quality while decreasing inventory, WIP, late deliveries, and overtime. Successful organizations also adopt ToC to help make tactical & strategic decisions for continuous improvement.

ToC is not just a tool to manage bottlenecks. In fact, the scope of tools and breadth of application of ToC is substantial.

The crucial insight of ToC is that only a few elements (constraints) in a business control the results of the entire organization. ToC tools identify these constraints, and focus the entire organization on simple, effective solutions to problems that seemed insurmountably complex and unsolvable.

Since 1985, ToC has been delivering startling tangible results to companies worldwide. An independent study of ToC implementations around the world found average results:

Lead Times

Reduced 69%

Cycle Times

Reduced 66%

Due Date Performance

Improved 60%

Inventory Levels

Reduced 50%

Revenue / Throughput

Increased 68%


Pinnacle Strategies developed the proven path to successful implementation of the Theory of Constraints. That is the subject of Mark Woeppel’s book, The Manufacturer’s Guide to Implementing the Theory of Constraints, published by APICS/St. Lucie Press.

The Theory of Constraints Consists of the Jonah Thinking Processes and an established set of logistical solutions:

 

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